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Home appliances and cleaning

Plastic materials for robot vacuums, handheld vacuums, personal care and kitchen appliances

All materials · 7 grades

Pain points and material advice

    • Brush roll core, side-brush hub

      Moving parts: wear and dimensional stability

      Pain point
      Main brushes, side brushes and gears rotate for long periods and get tangled with hair. Wear and deformation cause noise and jamming.
      Advice · Candidates
      Advice
      Use POM first for gears and bushings, for low friction and dimensional stability. Use glass-fiber-reinforced PA for heavily loaded spindles. Allow in the design for dimensional changes of PA after moisture absorption.
      Candidates

    Parts of the robot vacuum

    Parts and materials of the robot vacuum

    Pain points and material advice

    • Unattended operation: glow-wire requirements

      Pain point
      Robot vacuums and docking stations charge and run unattended. Appliance safety standards set glow-wire requirements for plastic parts carrying electrical connections. Looking only at the UL 94 rating is not enough.
      Advice
      First identify which plastic parts "support connections carrying more than 0.2 A", then set the GWFI and GWIT targets per the clause; if the material falls short, the standard allows a glow-wire test on the part or a needle-flame test on surrounding parts. Reinforced PBT and PA66 usually reach higher glow-wire temperatures more easily. Test at the actual wall thickness and color.
      Candidates

    • Water, hot water and detergents

      Pain point
      Docking stations and wet-dry floor cleaners are in long-term contact with hot water and cleaning fluids. PC and PC/ABS may crack under stress and cleaners together. PA absorbs water and changes dimensions.
      Advice
      Run stress tests with the actual cleaners and service temperature. For parts in long-term contact with hot water, consider PP or hydrolysis-resistant materials first. For transparent water tanks, validate both retained transparency and crack resistance.
      Candidates

    • Appearance and color consistency

      Pain point
      Appliance color and gloss are part of brand identity. Top covers, docking stations and accessories come from different batches, and large color differences lead to rejections. Painting adds cost and VOC.
      Advice
      Color match at the compounding stage, and confirm the color difference limit, light source and gloss. Consider high-gloss mold-in-color materials. Products used by windows need UV resistance.
      Candidates

    • Food contact

      Pain point
      Kettles, coffee machines and similar products have both food contact parts and electrical parts. Regulations differ by market. The EU has banned BPA in food contact materials, which affects traditional PC water level windows.
      Advice
      Select materials for food contact parts and non-food-contact parts separately. For food contact parts, prepare compliance documents and migration tests for the target market — China GB 4806 series, EU (EU) No 10/2011 and (EU) 2024/3190, US FDA. Select non-food-contact bases and thermostat brackets by electrical safety requirements.
      Candidates
      • Non-food-contact parts:
      • GRN-PBT-E510
      • GRN-PA66-E510
      • GRN-PP-N510
      • Food contact parts: food-contact grades are available, with compliance testing supported to GB 4806 and (EU) No 10/2011 requirements, and are provided per project

    Material selection for plastic parts in robot vacuums and docks, wet-dry floor cleaners, handheld vacuums, hair dryers, kettles and other kitchen appliances, and washing machines.

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    1. 01 / 07LiDAR cover · Robot vacuum top cover / body

      GRN-ABS-A110

      High-gloss ABS

      Large appearance surfaces; must resist scratches and knocks; consistent color

      Tensile strength
      42–50 MPaISO 527-1/-2
      Heat deflection temperature
      80–90 °CISO 75-1/-2 · 1.80 MPa

      Typical values

      Material card

    2. 02 / 07Top cover and body · Robot vacuum top cover / body

      GRN-ABS-A110

      High-gloss ABS

      Large appearance surfaces; must resist scratches and knocks; consistent color

      Tensile strength
      42–50 MPaISO 527-1/-2
      Heat deflection temperature
      80–90 °CISO 75-1/-2 · 1.80 MPa

      Typical values

      Material card

    3. 03 / 07Dust bin · Dust bin

      GRN-PC-L110

      Transparent PC

      Transparent so the dust can be seen; repeated removal and refitting; must withstand washing

      Tensile strength
      60–68 MPaISO 527-1/-2
      Heat deflection temperature
      125–135 °CISO 75-1/-2 · 1.80 MPa

      Typical values

      Material card

    4. 04 / 07Fan housing and motor bracket · Motor bracket / fan housing

      GRN-PA66-E510

      Halogen-free flame-retardant glass-fiber-reinforced PA66

      Close to motor heat and vibration; needs stiffness, heat resistance and flame retardancy

      Tensile strength
      140–170 MPaISO 527-1/-2 · dry
      Flammability rating
      V-0UL 94 · 1.5 mm; design target, subject to test report

      Typical values

      Material card

    5. 05 / 07Bumper · Bumper

      GRN-PCA-H320

      Low-temperature high-impact PC/ABS

      Repeatedly hits furniture; must be tough and crack resistant

      Tensile strength
      48–56 MPaISO 527-1/-2
      Heat deflection temperature
      95–110 °CISO 75-1/-2 · 1.80 MPa

      Typical values

      Material card

    6. 06 / 07Water tank · Clean / dirty water tank

      GRN-PC-L110

      Transparent PC

      Water and cleaner resistant; water level often needs to be visible; welding or sealing needed

      Tensile strength
      60–68 MPaISO 527-1/-2
      Heat deflection temperature
      125–135 °CISO 75-1/-2 · 1.80 MPa

      Typical values

      Material card

    7. 07 / 07Brush roll and side brushes · Brush roll core

      GRN-POM-G110

      General-purpose copolymer POM

      Wear resistant, dimensionally stable; long-term rotation; twisted by tangled hair

      Tensile strength
      60–68 MPaISO 527-1/-2
      Heat deflection temperature
      90–105 °CISO 75-1/-2 · 1.80 MPa

      Typical values

      Material card

    Materials in the robot vacuum

    Example grade / typical values — to be corrected by GREENPOLYMER Typical values. Refer to the actual TDS.

    • GRN-PC-L120

      IR-transmissive black PC

      Tensile strengthISO 527-1/-2
      60–68 MPa
      Charpy notched impact strengthISO 179-1/1eA · 23 °C
      60–80 kJ/m²
      Heat deflection temperatureISO 75-1/-2 · 1.80 MPa
      125–135 °C

      Used for

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      Features

      Black, IR-transmissive

      Typical values

      DensityISO 1183
      1.19–1.21 g/cm³
      Flammability ratingUL 94 · 1.5 mm; design target, subject to test report
      HB

      Processing

      Drying
      120 °C, 3–4 h; moisture content ≤ 0.02 % recommended
      Melt temperature
      280–310 °C; for flame-retardant grades keep within the TDS upper limit
      Mold temperature
      80–110 °C

      Why this material

      • Large appearance surfaces; must resist scratches and knocks; consistent color

    • GRN-ABS-A110

      High-gloss ABS

      Tensile strengthISO 527-1/-2
      42–50 MPa
      Charpy notched impact strengthISO 179-1/1eA · 23 °C
      12–22 kJ/m²
      Heat deflection temperatureISO 75-1/-2 · 1.80 MPa
      80–90 °C

      Used for

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      Features

      High gloss, mold-in-color, consistent color

      Typical values

      DensityISO 1183
      1.04–1.06 g/cm³
      Flammability ratingUL 94 · 1.5 mm; design target, subject to test report
      HB

      Processing

      Drying
      80–85 °C, 2–4 h; moisture content below 0.1 % recommended
      Melt temperature
      210–250 °C; flame-retardant grades at the lower end, usually not above 230 °C
      Mold temperature
      40–80 °C; upper end for high-gloss parts

      Why this material

      • Large appearance surfaces; must resist scratches and knocks; consistent color

    • GRN-PCA-H320

      Low-temperature high-impact PC/ABS

      Tensile strengthISO 527-1/-2
      48–56 MPa
      Charpy notched impact strengthISO 179-1/1eA · 23 °C; −30 °C: 25–40 kJ/m²
      45–65 kJ/m²
      Heat deflection temperatureISO 75-1/-2 · 1.80 MPa
      95–110 °C

      Used for

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      Features

      Crack-resistant, tough at low temperature

      Typical values

      DensityISO 1183
      1.12–1.15 g/cm³
      Flammability ratingUL 94 · 1.5 mm; design target, subject to test report
      HB

      Processing

      Drying
      100–110 °C, 3–4 h
      Melt temperature
      250–280 °C
      Mold temperature
      60–90 °C

      Why this material

      • Repeatedly hits furniture; must be tough and crack resistant

    • GRN-PC-L110

      Transparent PC

      Tensile strengthISO 527-1/-2
      60–68 MPa
      Light transmittanceISO 13468-1 · 3 mm; design target
      ≥ 88 %
      Charpy notched impact strengthISO 179-1/1eA · 23 °C
      60–80 kJ/m²

      Used for

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      Features

      Transparent, impact-resistant

      Typical values

      Heat deflection temperatureISO 75-1/-2 · 1.80 MPa
      125–135 °C
      DensityISO 1183
      1.19–1.21 g/cm³
      Flammability ratingUL 94 · 1.5 mm; design target, subject to test report
      HB

      Processing

      Drying
      120 °C, 3–4 h; moisture content ≤ 0.02 % recommended
      Melt temperature
      280–310 °C; for flame-retardant grades keep within the TDS upper limit
      Mold temperature
      80–110 °C

      Why this material

      • Dust bin (often with a clear window)Transparent so the dust can be seen; repeated removal and refitting; must withstand washing
      • Clean / dirty water tank (robot, dock, wet-dry cleaner)Water and cleaner resistant; water level often needs to be visible; welding or sealing needed

    • GRN-PCA-T310

      Heat-resistant PC/ABS

      Tensile strengthISO 527-1/-2
      50–60 MPa
      Charpy notched impact strengthISO 179-1/1eA · 23 °C
      35–55 kJ/m²
      Heat deflection temperatureISO 75-1/-2 · 1.80 MPa
      95–115 °C

      Used for

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      Features

      Impact-resistant, balanced heat resistance and toughness

      Typical values

      DensityISO 1183
      1.12–1.16 g/cm³
      Flammability ratingUL 94 · 1.5 mm; design target, subject to test report
      HB

      Processing

      Drying
      100–110 °C, 3–4 h
      Melt temperature
      250–280 °C
      Mold temperature
      60–90 °C

      Why this material

      • Dust bin (often with a clear window)Transparent so the dust can be seen; repeated removal and refitting; must withstand washing
      • Handheld vacuum / wet-dry cleaner body and handleGrip loads; drops; appearance; battery compartment needs flame retardancy

    • GRN-POM-G110

      General-purpose copolymer POM

      Tensile strengthISO 527-1/-2
      60–68 MPa
      Flexural modulusISO 178
      2.4–2.9 GPa
      Heat deflection temperatureISO 75-1/-2 · 1.80 MPa
      90–105 °C

      Used for

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      Features

      Wear-resistant, low friction, dimensionally stable

      Typical values

      Charpy notched impact strengthISO 179-1/1eA · 23 °C
      5–8 kJ/m²
      DensityISO 1183
      1.39–1.42 g/cm³
      Flammability ratingUL 94 · 1.5 mm; design target, subject to test report
      HB

      Processing

      Drying
      Usually not needed; if damp, 80 °C, 2–3 h
      Melt temperature
      190–210 °C; do not exceed 230 °C
      Mold temperature
      60–90 °C; upper end for precision parts, for more stable dimensions

      Why this material

      • Wear resistant, dimensionally stable; long-term rotation; twisted by tangled hair

    • GRN-PA66-E510

      Halogen-free flame-retardant glass-fiber-reinforced PA66

      Tensile strengthISO 527-1/-2 · dry
      140–170 MPa
      Flammability ratingUL 94 · 1.5 mm; design target, subject to test report
      V-0
      Flexural modulusISO 178
      8–10 GPa

      Used for

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      Features

      Stiff, heat-resistant, flame-retardant

      Typical values

      Heat deflection temperatureISO 75-1/-2 · 1.80 MPa
      230–250 °C
      Charpy notched impact strengthISO 179-1/1eA · 23 °C; dry
      8–12 kJ/m²
      DensityISO 1183
      1.45–1.55 g/cm³

      Processing

      Drying
      80 °C, 4–6 h (desiccant dryer); moisture content 0.05–0.2 % recommended
      Melt temperature
      280–300 °C; do not exceed the TDS upper limit for flame-retardant grades
      Mold temperature
      80–110 °C

      Why this material

      • Close to motor heat and vibration; needs stiffness, heat resistance and flame retardancy

    Industry overview and trends

    • Cleaning robots are growing fast

      In 2025, about 32.7 million household cleaning robots shipped worldwide, up about 20 % on the previous year. Robot vacuums accounted for about 24.1 million, up about 17 %, or about three quarters. Robot lawn mowers and window-cleaning robots grew faster, and pool cleaning robots are going cordless. Chinese brands hold important positions in several categories.

    • From indoors to outdoors

      Cleaning robots are expanding from indoor floor cleaning to lawn mowing, window cleaning and pool cleaning. Outdoor products bring new material requirements for UV resistance, water resistance and low-temperature impact.

    • Docking stations keep getting more complex

      Auto-emptying, automatic water fill and drain, hot-water mop washing and drying put more water tanks, water paths and heated parts in the dock. Materials must resist hot water and cleaners, and meet the glow-wire requirements for unattended appliances.

    • Personal care appliances get faster and hotter

      High-speed hair dryers have fast motors and hot outlet air. Surrounding plastic parts must withstand heat long-term while staying light and good-looking.

    • Food contact requirements are stricter

      China's new national standard for food-contact plastics, GB 4806.7-2023, has applied since September 2024. EU Regulation (EU) 2024/3190 bans bisphenol A (BPA) in food contact materials, and most transition periods ended in July 2026. This affects the use of PC-type materials in kettles, coffee machines, blenders and similar products.

    • Recycled content and environmental rules

      Home appliance brands commonly set recycled-content targets. Export products must meet RoHS and REACH. The EU is reviewing a universal PFAS restriction proposal under REACH; as of October 2026 it is still a proposal.

    • In 2025, global shipments of home cleaning robots were about 32.7 million units (about +20 %). Robot vacuums were about 24.1 million units (about +17 %), about three quarters of the total.
    • Cleaning robots are moving outdoors: lawn mowers, window cleaners and pool cleaners. Outdoor parts need UV, water and low-temperature impact resistance.
    • Docks now include water tanks, water paths and heaters.
    • High-speed hair dryers run hotter. Nearby plastic parts need long-term heat resistance.
    • China's food-contact plastics standard GB 4806.7-2023 took effect in September 2024.
    • Brands set recycled-content targets.

    Part-to-material guide

    Full list · 13 parts

    This table shows common industry practice for first-round selection. The final choice depends on the applicable standards, the actual wall thickness and validation results (to be verified by GREENPOLYMER).

    Robot vacuum top cover / body

    Typical materials: ABS, PC/ABS, high-gloss mold-in-color ABS
    Why

    Large appearance surfaces; must resist scratches and knocks; consistent color

    Key requirements

    Appearance (high-gloss or matte); impact; low warpage; UV resistance (sun by windows)

    Common standards

    IEC 60335-2-2; GB 4706.7; ISO 179

    GREENPOLYMER grade

    GRN-ABS-A110 — high-gloss, mold-in-color; GRN-PCA-T310; GRN-ABS-G110. Obstacle avoidance, docking and LiDAR windows: IR-transmissive black PC is available for sensor and LiDAR windows

    Example grade / typical values — to be corrected by GREENPOLYMER

    Bumper

    Typical materials: PC/ABS, high-impact ABS, PC
    Why

    Repeatedly hits furniture; must be tough and crack resistant

    Key requirements

    Room- and low-temperature impact; fatigue; snap-fit toughness

    Common standards

    ISO 179; ISO 180; collision life per customer specification

    GREENPOLYMER grade

    GRN-PCA-H320 (low-temperature high impact); GRN-ABS-H120 (high-impact ABS)

    Example grade / typical values — to be corrected by GREENPOLYMER

    Dust bin (often with a clear window)

    Typical materials: Transparent PC, PC/ABS, ABS, PP
    Why

    Transparent so the dust can be seen; repeated removal and refitting; must withstand washing

    Key requirements

    Light transmission; impact resistance; cleaner resistance; snap-fit and seal dimensions

    Common standards

    ISO 13468; ISO 179

    GREENPOLYMER grade

    Transparent parts: GRN-PC-L110; opaque parts: GRN-PCA-T310, GRN-ABS-H120

    Example grade / typical values — to be corrected by GREENPOLYMER

    Brush roll core, side-brush hub

    Typical materials: POM, PA6 / PA66 (reinforcement possible), PP; TPU and TPE for bristles and wiper strips
    Why

    Wear resistant, dimensionally stable; long-term rotation; twisted by tangled hair

    Key requirements

    Wear resistance; low friction; fatigue resistance; dimensional accuracy

    Common standards

    ISO 527; wear and life tested on your test rig

    GREENPOLYMER grade

    Spindles, gears: GRN-POM-G110 (copolymer POM); when stiffness is needed: GRN-PA6-E510. TPU wiper strips: Available as a project-based development

    Example grade / typical values — to be corrected by GREENPOLYMER

    Clean / dirty water tank (robot, dock, wet-dry cleaner)

    Typical materials: PP, transparent PC, ABS, PCTG
    Why

    Water and cleaner resistant; water level often needs to be visible; welding or sealing needed

    Key requirements

    Hydrolysis resistance; chemical resistance; transparency; seal dimensions; long-term contact with hot water (docking station)

    Common standards

    ISO 22088 (environmental stress cracking); per your cleaner resistance specification

    GREENPOLYMER grade

    Transparent window: GRN-PC-L110 (validate for long-term hot water and strong alkaline cleaners); PP for the tank body: Available as a project-based development (non-flame-retardant PP)

    Example grade / typical values — to be corrected by GREENPOLYMER

    Motor bracket / fan housing

    Typical materials: Flame-retardant PA66-GF, flame-retardant PBT-GF, flame-retardant PC/ABS-GF, PP-GF
    Why

    Close to motor heat and vibration; needs stiffness, heat resistance and flame retardancy

    Key requirements

    HDT; creep resistance; vibration fatigue; GWFI / GWIT (when carrying connections)

    Common standards

    IEC 60335-1 clause 30; IEC 60695-2-12 / -13; UL 94

    GREENPOLYMER grade

    GRN-PA66-E510 (halogen-free flame retardant); GRN-PBT-E510; GRN-PCA-E510; GRN-PP-E510

    Example grade / typical values — to be corrected by GREENPOLYMER

    Charging base, dock power compartment, control box

    Typical materials: Flame-retardant PC/ABS, flame-retardant PC, flame-retardant PP
    Why

    Charges unattended; the power section needs flame retardancy and glow-wire performance

    Key requirements

    V-0; GWFI ≥ 850 °C and GWIT ≥ 775 °C (unattended, carrying connections > 0.2 A; see IEC 60335-1, clause 30.2.3; the applicable clause and product certification requirements prevail); comparative tracking index (CTI)

    Common standards

    IEC 60335-1 clause 30.2.3; GB 4706.1; IEC 60695-2-12 / -13; IEC 60112

    GREENPOLYMER grade

    GRN-PCA-N510; GRN-PC-N510; GRN-PP-N510. Glow-wire data to be verified by GREENPOLYMER

    Example grade / typical values — to be corrected by GREENPOLYMER

    Handheld vacuum / wet-dry cleaner body and handle

    Typical materials: PC/ABS, ABS, PC, glass-fiber-reinforced PA (loaded structures)
    Why

    Grip loads; drops; appearance; battery compartment needs flame retardancy

    Key requirements

    Impact; drop; appearance; handle stiffness; battery compartment flame retardancy

    Common standards

    IEC 60335-2-2; ISO 179; UL 94

    GREENPOLYMER grade

    Appearance parts: GRN-PCA-T310, GRN-PCA-H320; battery compartment: GRN-PCA-N510; structural parts: GRN-PA6-E510

    Example grade / typical values — to be corrected by GREENPOLYMER

    Hair dryer housing, nozzle and motor-area parts

    Typical materials: PC, PC/ABS (housing); PA66-GF, PBT-GF, PPS (around heating elements and motor)
    Why

    Housing must be light and good-looking; long-term high temperatures near the air outlet

    Key requirements

    Long-term heat resistance; ball pressure; GWFI / GWIT; appearance; resistance to hair care products

    Common standards

    IEC 60335-2-23; IEC 60335-1 clause 30; IEC 60695-10-2

    GREENPOLYMER grade

    Housing: GRN-PC-N510, GRN-PCA-T310; hot zone: GRN-PA66-E510, GRN-PBT-E510. PPS: Available as a project-based development

    Example grade / typical values — to be corrected by GREENPOLYMER

    Kettle body, water window, lid (food contact)

    Typical materials: PP, PCTG / copolyester, PPSU, PES; BPA-free materials
    Why

    Direct contact with hot water; must be heat resistant and odor-free; BPA-based PC cannot be used for food contact parts sold in the EU

    Key requirements

    Food contact compliance (migration); boiling water resistance; no odor; transparency (water level window)

    Common standards

    GB 4806.1; GB 4806.7-2023; GB 9685; Regulation (EU) No 10/2011; Regulation (EU) 2024/3190 (BPA); FDA 21 CFR 177

    GREENPOLYMER grade

    Food-contact grades are available, with compliance testing supported to GB 4806 and (EU) No 10/2011 requirements; food-contact grades are provided per project. Note: GRN-PC-L110 is a PC and is not used for EU food contact parts

    Example grade / typical values — to be corrected by GREENPOLYMER

    Kettle base, controller holder, handle (non-food-contact)

    Typical materials: Flame-retardant PBT-GF, flame-retardant PA66-GF, PP; PP or PC/ABS for handles
    Why

    Close to the heating plate and electrical connections; needs heat resistance and glow-wire performance

    Key requirements

    GWFI / GWIT; CTI; heat resistance; dimensional stability

    Common standards

    IEC 60335-2-15; IEC 60335-1 clause 30; IEC 60112

    GREENPOLYMER grade

    GRN-PBT-E510 (high CTI); GRN-PA66-E510; GRN-PP-N510

    Example grade / typical values — to be corrected by GREENPOLYMER

    Washing machine tub, detergent drawer

    Typical materials: Filled PP, PP-GF; PP and ABS for detergent drawers
    Why

    Resistant to water, detergent and hot water; large parts that must resist deformation

    Key requirements

    Resistance to hot water and detergent; creep resistance; warpage of large parts; vibration fatigue

    Common standards

    IEC 60335-2-7; GB 4706.24; ISO 22088

    GREENPOLYMER grade

    Outer tub: GRN-PP-E510 (flame-retardant glass fiber PP; whether flame retardancy is needed is confirmed per project). Non-flame-retardant filled PP: Available as a project-based development

    Example grade / typical values — to be corrected by GREENPOLYMER

    Washing machine control box, door lock, terminal parts

    Typical materials: Flame-retardant PBT-GF, flame-retardant PA66-GF, flame-retardant PP
    Why

    Carries electrical connections; moisture present; often needs high CTI and glow-wire performance

    Key requirements

    GWFI / GWIT; CTI; V-0; damp heat resistance

    Common standards

    IEC 60335-1 clause 30; IEC 60695-2-12 / -13; IEC 60112

    GREENPOLYMER grade

    GRN-PBT-E510 (high CTI); GRN-PA66-E510; GRN-PP-N510

    Example grade / typical values — to be corrected by GREENPOLYMER

    Notes

    • In unattended appliances, insulating material supporting connections that carry more than 0.2 A generally needs GWFI ≥ 850 °C and GWIT ≥ 775 °C (see IEC 60335-1, clause 30.2.3; the applicable clause and product certification requirements prevail). If the material falls short, the standard allows a glow-wire test on the part itself (for example, at 750 °C with flames lasting no more than 2 s); if that is not met, surrounding parts must be rated V-0 or V-1 or pass the needle-flame test (IEC 60695-11-5). The Chinese equivalent is GB 4706.1.
    • Glow-wire results depend on wall thickness and color; test at the actual wall thickness and color.
    • Food contact compliance applies to a specific grade and conditions of use (temperature, time, food type); migration tests and a declaration of compliance are needed. Standard engineering plastic grades cannot be used directly for food contact parts. Food-contact grades are available, with compliance testing supported to GB 4806 and (EU) No 10/2011 requirements.
    • Carbon-fiber-reinforced materials may conduct electricity and cannot be used directly as electrical insulating parts.

    GREENPOLYMER grades for home appliances and cleaning

    GradeMaterialRecommended partsFlammability (target)HDT 1.80 MPaNotched impact
    GRN-ABS-A110High-gloss ABS (non-flame-retardant)Robot top covers, mold-in-color appearance partsHB @ 1.5 mm80–90 °C12–22 kJ/m²
    GRN-ABS-H120High-impact ABS (non-flame-retardant)Bumpers, dust bins, handlesHB @ 1.5 mm80–90 °C25–40 kJ/m²
    GRN-PCA-T310Heat-resistant PC/ABS (non-flame-retardant)Body housings, hair dryer housings, handheld vacuum bodiesHB @ 1.5 mm95–115 °C35–55 kJ/m²
    GRN-PCA-H320Low-temperature high-impact PC/ABS (non-flame-retardant)Bumpers, housings prone to dropsHB @ 1.5 mm95–110 °C45–65 kJ/m²
    GRN-PCA-N510Halogen-free flame-retardant PC/ABSCharging docks, power supply compartments, battery compartmentsV-0 @ 1.5 mm80–95 °C10–30 kJ/m²
    GRN-PCA-E510Flame-retardant glass-fiber-reinforced PC/ABSChassis, motor brackets, parts needing stiffnessV-0 @ 1.5 mm100–120 °C6–12 kJ/m²
    GRN-PC-N510Halogen-free flame-retardant PCHair dryer housings, heat-resistant power supply partsV-0 @ 1.5 mm115–128 °C20–50 kJ/m²
    GRN-PC-L110Transparent PC (non-flame-retardant)Dust bin windows, indicator covers (non-food-contact)HB @ 1.5 mm125–135 °C60–80 kJ/m²
    GRN-PA66-E510Halogen-free flame-retardant glass-fiber-reinforced PA66Motor brackets, parts around heating elements, wiring partsV-0 @ 1.5 mm230–250 °C8–12 kJ/m² (dry)
    GRN-PBT-E510Flame-retardant glass-fiber-reinforced PBT (high CTI)Control boxes, door locks, kettle bases, wiring partsV-0 @ 1.5 mm200–215 °C6–10 kJ/m²
    GRN-PPE-N510Halogen-free flame-retardant mPPE (commonly called PPO)Electrical parts in wet areas, parts around pumps and valvesV-0 @ 1.5 mm90–120 °C8–15 kJ/m²
    GRN-PP-N510Halogen-free flame-retardant PPPower supply compartments, junction boxes, cost-sensitive flame-retardant partsV-0 @ 1.5 mm55–65 °C3–6 kJ/m²
    GRN-PP-E510Flame-retardant glass-fiber-reinforced PPAround washing machine outer tubs, docking station structural partsV-0 @ 1.5 mm120–145 °C5–9 kJ/m²
    GRN-POM-G110Copolymer POMGears, main brush spindles, snap fitsHB @ 1.5 mm90–105 °C5–8 kJ/m²
    GRN-PA6-E510Flame-retardant glass-fiber-reinforced PA6Loaded structural parts, handle framesV-0 @ 1.5 mm190–205 °C8–12 kJ/m² (dry)
    • Typical values. Refer to the actual TDS. GWFI, GWIT and CTI data are to be verified by GREENPOLYMER; request test reports per grade.
    • The grades in the table above are not food-contact grades. Food contact parts: food-contact grades are available, with compliance testing supported to GB 4806 and (EU) No 10/2011 requirements; food-contact grades are provided per project.
    • For full properties, see Products. For how to choose, see the selection guide.

    Why GREENPOLYMER

    • Custom compounding

      GREENPOLYMER does reinforcing, toughening, filling and blending. Formulations can be adjusted to the part's glow-wire, heat resistance, chemical resistance and appearance requirements. Materials marked "Available as a project-based development" in the table can be developed with GREENPOLYMER engineers.

    • Halogen-free flame retardancy

      GREENPOLYMER's flame-retardant technology focuses on halogen-free and fluorine-free solutions. Silicone-based flame-retardant grades do not use PTFE anti-drip agents.

    • Color matching

      The Shenzhen Color Matching Center works to RAL and Pantone numbers and customer color plaques, and can produce high-gloss, matte and metallic effects. Color matching at the compounding and pelletizing stage keeps color more stable from batch to batch.

    • Recycled grades

      Each grade can be customized with recycled content (suffix -R). The recycled share is set per project, with traceability documents. Certificate to be uploaded.

    • Fast sampling

      Free samples of 1–5 kg are available for standard grades, usually shipped in 3–7 working days. Custom formulation samples usually take 1–3 weeks.

    • Sites

      The company headquarters and main plant are in Jiangxi, which is also home to a 3D printing filament industry cluster. GREENPOLYMER also has the Hangzhou Production Base, the Shenzhen Color Matching Center and the Dongguan Development Center. 6,000+ t capacity; 29,000+ m² total plant area.

    • Patents

      8 invention patents.

    • In-house testing

      Test equipment covers melt flow rate, Izod and Charpy impact, horizontal and vertical burning (UL 94 method), heat deflection temperature and Vicat, constant temperature and humidity, UV and xenon-arc weathering, XRF, TGA, DSC, glow-wire, needle flame, comparative tracking index (CTI) and salt spray. In-house tests are for development and quality control and do not replace third-party test reports or UL certification.

    • Customers and partners

      Dyson, Roborock, NARWAL.

    3D printing in appliance development

    UseExampleRecommended filament
    Appearance modelsAppearance reviews of bodies, docking stations and hair dryersGRN3D-PLA-M01 (Matte); GRN3D-PLA-S01; GRN3D-PLA-K01
    Functional checksAir ducts, dust bins, snap fits, assembly validationGRN3D-PCA-E01 (PC/ABS); GRN3D-ABS-E01; GRN3D-PETG-S01
    Heat-resistant samplesSamples near hair dryer outlets, motor cover samplesGRN3D-PC-E01; GRN3D-PA6-G25
    Production jigsAssembly fixtures, gaugesGRN3D-PA6-C20 (carbon fiber content to be verified by GREENPOLYMER); GRN3D-PETG-C01
    Flexible partsWiper strip, seal and anti-slip pad samplesGRN3D-TPU-F95; GRN3D-TPU-F85
    • Printed parts cannot be used directly for food contact, and cannot replace injection-molded parts for glow-wire and flammability certification.
    • The properties of printed parts depend on print orientation and infill; test functional parts as actually printed.

    For filament details, see the filament overview, Appearance series, Everyday Functional series, Engineering series and Flexible series. To prototype in filament and then injection-mold the same material family, see From compounding to filament.

    Industry FAQ

    Q1. How do I set glow-wire requirements for appliance parts?

    Check two things: whether the appliance is unattended, and whether the part supports connections carrying more than 0.2 A. If so, the usual target is GWFI ≥ 850 °C and GWIT ≥ 775 °C (see IEC 60335-1, clause 30.2.3; the applicable clause and product certification requirements prevail). If the material falls short, the standard allows a glow-wire test on the part itself or a needle-flame test on surrounding parts. Results depend on wall thickness and color.

    Q2. The robot vacuum bumper keeps cracking. What should I use?

    Bumpers take repeated impacts. Check notched impact and fatigue. Try low-temperature high-impact PC/ABS or high-impact ABS. Also check the radius at snap-fit roots and molding stress. Test low-temperature impact for cold markets.

    Q3. Can I still use PC for a kettle water window?

    Not for food-contact parts sold in the EU. Regulation (EU) 2024/3190 bans BPA in food-contact materials; most transition periods ended in July 2026. Common alternatives are copolyesters, PP or PPSU. For China, follow GB 4806.7-2023 and related standards. Food-contact grades available; compliance testing to GB 4806 and EU Regulation (EU) No 10/2011 can be arranged.

    Q4. How do I choose materials for dock water tanks with hot water and detergents?

    Confirm water temperature, detergent chemistry and service life first. Test clear parts for chemical resistance under stress. If transparency is not needed, PP-based materials usually resist water and chemicals better. For electrical parts in wet areas, consider mPPE (often called PPO) or reinforced PBT.

    Related products

    Customers and partners

    • Dyson
    • Roborock
    • NARWAL

    Request a quote / sample

    Please tell us:

    • Product type and part location
    • Working temperature; contact with water, detergents or food
    • Appliance safety clauses to be met (e.g. glow-wire)
    • Color and appearance requirements
    • Target markets and sustainability requirements
    • Estimated annual volume
    • TDS / SDS: Chinese and English versions are available by email.
    • For samples and MOQ, see the FAQ.

    Contact us

    Tell us about the part, material requirements, equipment and expected volume. We will recommend suitable grades and the validation data you need.

    Send an inquiry
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